止回閥,是一種自動閥門,僅允許流體(液體、氣體)向一個(gè)方向流動,并能自動防止介質(zhì)倒流。其核心原理是依靠介質(zhì)自身的流動和壓力來開啟或關(guān)閉閥門,無需任何外部操作機(jī)構(gòu)。
Check valve is an automatic valve that only allows fluid (liquid, gas) to flow in one direction and can automatically prevent medium backflow. The core principle is to rely on the flow and pressure of the medium itself to open or close the valve, without the need for any external operating mechanism.
一、核心結(jié)構(gòu)與通用組件
1、 Core structure and common components
盡管種類繁多,但大多數(shù)止回閥都包含以下幾個(gè)基本部件:閥體?:閥門的主要外殼,用于連接管道,承受管道壓力。是流體通過的通道。閥瓣 ?或 關(guān)閉件:這是止回閥的核心運(yùn)動部件。其名稱和形狀因類型而異(如圓盤、球體、兩片瓣葉等)。它是直接阻止介質(zhì)倒流的關(guān)鍵零件。閥座?:閥瓣閉合時(shí)與之緊密接觸的密封面。閥座與閥瓣的配合質(zhì)量決定了閥門的密封性能和內(nèi)漏等級。輔助部件:根據(jù)類型不同,可能包括:彈簧?:提供額外的閉合力,幫助閥門快速關(guān)閉,防止水錘,并支持閥門在任意方向(水平、垂直向上、垂直向下)安裝。搖臂與 樞軸?:用于旋啟式止回閥,使閥瓣能像門一樣擺動。球?qū)蚣?:用于球式止回閥,限制球的運(yùn)動軌跡。
Although there are many types, most check valves include the following basic components: valve body: the main housing of the valve, used to connect pipelines and withstand pipeline pressure. It is a channel through which fluids pass. Valve disc or closure: This is the core moving component of a check valve. Its name and shape vary depending on the type (such as disc, sphere, two lobes, etc.). It is a key component that directly prevents the backflow of the medium. Valve seat: The sealing surface that tightly contacts the valve disc when it is closed. The quality of the fit between the valve seat and the valve disc determines the sealing performance and internal leakage level of the valve. Auxiliary components: Depending on the type, they may include: springs: providing additional closing force to help the valve close quickly, prevent water hammer, and support valve installation in any direction (horizontal, vertical up, vertical down). Swing arm and pivot: used for swing check valves, allowing the valve disc to swing like a door. Ball guide frame: used for ball check valves to restrict the movement trajectory of the ball.
二、主要結(jié)構(gòu)類型(基于閥瓣運(yùn)動方式)
2、 Main structural types (based on valve disc movement mode)
這是最基礎(chǔ)也是最常見的分類方式,根據(jù)閥瓣如何運(yùn)動來開啟和關(guān)閉。1. 旋啟式止回閥
This is the most basic and common classification method, which opens and closes based on how the valve disc moves. 1. Swing check valve
結(jié)構(gòu):閥瓣像一個(gè)鉸鏈門,通過搖臂和樞軸連接在閥體頂部。閥瓣可以自由擺動。工作原理:流體正向流動時(shí),壓力將閥瓣推起;流動停止或反向時(shí),閥瓣靠自重和回流壓力關(guān)閉。特點(diǎn):流阻小,壓降低,適用于大流量、低流速的工況(如水泵出水口)。不適合流量頻繁變化的場合,關(guān)閉時(shí)易產(chǎn)生水錘,通常要求安裝在水平管道上。
Structure: The valve disc is like a hinged door, connected to the top of the valve body through a rocker arm and pivot. The valve disc can swing freely. Working principle: When the fluid flows forward, pressure pushes the valve disc up; When the flow stops or reverses, the valve disc closes by its own weight and reflux pressure. Features: Low flow resistance, reduced pressure, suitable for high flow and low flow conditions (such as water pump outlet). Not suitable for situations with frequent changes in flow, it is prone to water hammer when closed, and is usually required to be installed on a horizontal pipeline.
2. 升降式止回閥
2. Lift check valve
結(jié)構(gòu):閥瓣像一個(gè)活塞,通常帶有導(dǎo)向機(jī)構(gòu),沿閥座通道軸線做垂直升降運(yùn)動。其結(jié)構(gòu)與截止閥非常相似。工作原理:流體壓力頂起閥瓣;壓力下降時(shí),閥瓣靠自重落回閥座。特點(diǎn):密封性能優(yōu)于旋啟式,但流阻較大。適用于高壓、小口徑場合(如鍋爐給水系統(tǒng)、高壓管道)。通常要求安裝在水平管道上。
Structure: The valve disc is like a piston, usually equipped with a guiding mechanism, and moves vertically up and down along the axis of the valve seat channel. Its structure is very similar to a globe valve. Working principle: Fluid pressure lifts the valve disc; When the pressure drops, the valve disc falls back to the valve seat by self weight. Features: The sealing performance is better than that of the rotary opening type, but the flow resistance is relatively high. Suitable for high-pressure and small-diameter applications (such as boiler feedwater systems and high-pressure pipelines). It is usually required to be installed on a horizontal pipeline.
3. 球式止回閥
3. Ball check valve
結(jié)構(gòu):用一個(gè)球體作為閥瓣。閥體內(nèi)部通常有一個(gè)錐形閥座來容納球體。工作原理:流體壓力頂起球體;反向流動時(shí),球體滾回錐形閥座并密封。特點(diǎn):結(jié)構(gòu)簡單,密封可靠,適用于高粘度、帶懸浮顆粒的介質(zhì)(如泥漿、造紙漿液)。但噪音和水錘現(xiàn)象可能較明顯。
Structure: Use a sphere as the valve disc. There is usually a conical valve seat inside the valve body to accommodate the ball. Working principle: Fluid pressure lifts the sphere; When flowing in reverse, the sphere rolls back to the conical valve seat and seals. Features: Simple structure, reliable sealing, suitable for media with high viscosity and suspended particles (such as mud and paper pulp). But noise and water hammer phenomena may be more pronounced.
4. 瓣式(對夾式)止回閥
4. Flap type (clamp type) check valve
結(jié)構(gòu):由兩個(gè)半圓形的彈簧加載瓣片和一個(gè)中央銷軸組成。結(jié)構(gòu)非常緊湊,重量輕。工作原理:流體壓力推開兩個(gè)瓣片;流動停止時(shí),彈簧力和回流壓力迅速將瓣片關(guān)閉。特點(diǎn):啟閉速度快,能有效減小水錘壓力;體積小、重量輕、成本低。廣泛應(yīng)用于石油、化工、水處理等行業(yè)的空間受限場合。
Structure: Composed of two semi-circular spring-loaded flaps and a central pin shaft. The structure is very compact and lightweight. Working principle: Fluid pressure pushes apart two flaps; When the flow stops, the spring force and reflux pressure quickly close the flap. Features: Fast opening and closing speed, effectively reducing water hammer pressure; Small size, light weight, and low cost. Widely used in space constrained environments in industries such as petroleum, chemical, and water treatment.
三、特殊類別與高性能類型
3、 Special categories and high-performance types
這些是為了滿足特定苛刻工況而設(shè)計(jì)的止回閥。
These are check valves designed to meet specific harsh operating conditions.
1. 軸流式止回閥
1. Axial flow check valve
特點(diǎn):閥瓣的開啟和關(guān)閉沿管道軸線方向運(yùn)動,流道呈直線型,極其通暢。優(yōu)勢:流阻極低,壓降非常小。開啟和關(guān)閉平穩(wěn)迅速,水錘效應(yīng)極低。應(yīng)用:對壓力損失要求極高的場合,如長輸石油/天然氣管道、大型泵的出口、壓縮機(jī)系統(tǒng)。
Features: The opening and closing of the valve disc move along the axis of the pipeline, and the flow channel is linear and extremely smooth. Advantages: Extremely low flow resistance and very small pressure drop. Smooth and rapid opening and closing, with extremely low water hammer effect. Application: In situations where high pressure loss is required, such as long-distance oil/gas pipelines, large pump outlets, and compressor systems.
2. 緩閉式止回閥
2. Slow closing check valve
特點(diǎn):帶有阻尼機(jī)構(gòu)(如液壓油缸、彈簧和阻尼孔),可以控制閥瓣的關(guān)閉速度。優(yōu)勢:主動防止水錘。它先快速關(guān)閉大部分行程(約80-90%)以防止倒流,最后一段行程緩慢關(guān)閉以消除壓力波動。應(yīng)用:防止水錘危害至關(guān)重要的系統(tǒng),如大型水泵站、電廠冷卻水系統(tǒng)、高層建筑給水系統(tǒng)。
Features: Equipped with damping mechanisms (such as hydraulic cylinders, springs, and damping holes), it can control the closing speed of the valve disc. Advantage: Proactively prevent water hammer. It first quickly closes most of the stroke (about 80-90%) to prevent backflow, and then slowly closes the last stroke to eliminate pressure fluctuations. Application: It is crucial to prevent water hammer hazards in systems such as large pump stations, power plant cooling water systems, and high-rise building water supply systems.
3. 截止止回閥
3. Cut off check valve
特點(diǎn):它是截止閥和止回閥的結(jié)合體。它有一個(gè)額外的外部手輪或執(zhí)行機(jī)構(gòu)。優(yōu)勢:具有兩種模式:止回模式:手輪完全抬起,閥瓣可自由活動,作為普通止回閥使用。截止模式:通過手輪強(qiáng)行將閥瓣壓緊在閥座上,充當(dāng)截止閥,可以完全手動切斷流動。應(yīng)用:鍋爐給水泵出口、汽輪機(jī)抽汽管路等需要雙重保障的關(guān)鍵場合。
Characteristic: It is a combination of a globe valve and a check valve. It has an additional external handwheel or actuator. Advantage: It has two modes: check mode: when the handwheel is fully raised, the valve disc can move freely and is used as a regular check valve. Cut off mode: By forcefully pressing the valve disc onto the valve seat with the handwheel, it acts as a shut-off valve and can completely manually cut off the flow. Application: Key occasions that require dual protection, such as the outlet of boiler feedwater pumps and the extraction pipelines of steam turbines.
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